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DENSO Petite Sized 6 Axis Sterile Robot 2.0kg Payload, 432mm Reach.
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| OPTIONS: |
VP-6242G2 |
VP-6242G2-UL |
VP-6242G2-S1 |
VP-6242G2-S1-UL |
| Type: |
Standard |
Standard UL |
H2O2 Wipe |
H2O2 Wipe UL |
| Reach: |
420mm |
420mm |
420mm |
420mm |
| Arm Protection: |
IP40 |
IP40 |
IP40 |
IP40 |
| Clean Class: |
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Class 100 (0.3µm) |
Class 100 (0.3µm) |
| Resistant to: |
Ethyl Alcohol,
Isopropyl Alcohol |
Ethyl Alcohol,
Isopropyl Alcohol |
Ethyl Alcohol,
Isopropyl Alcohol,
H2O2 at 6% & under concentrattion |
Ethyl Alcohol,
Isopropyl Alcohol,
H2O2 at 6% & under concentrattion |
| Assumed Conditions: |
Wipe with gauze once per day, approximately 1,000 times |
| Certification: |
CE, GAMP |
CE, GAMP, UL |
CE, GAMP, EHDG, IPA |
CE, GAMP, EHDG, IPA, UL |
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Arm Description
Requirements from the pharmaceutical and food industries for industrial robots to function in a sterile environment, at a high level of cleanliness, have been increasing. The newly developed DENSO VP-G2 Series of Sterile Robots are suitable for sterile environments. Purpose designed, utilising special coating and sealing technologies, enables the VP-G2 to be installed where Ethyl Alcohol, Isopropyl Alcohol or Hydrogen Peroxide (H2O2) are used as cleaning agents. Its cleanroom class P100 (*a) and smooth surface does not allow liquid entrapment. Additionally, this sterile robot meets pharmaceutical guidelines GAMP (*b). Connections are protected / isolated under the base of the robot.
The VP-Series of DENSO robots combine high speed and repeatability with powerful load-handling capability. The VP-6242-G2 Series of Robots have a 2.0 kg maximum payload capacity and a maximum allowable moment of inertia (0.03 kgm² at J4 & J5, and 0.007 kgm² at J6). In addition, the VP-Series footprint is only 160 x 160 mm, making integration into a machine or process very easy. The VP-6242-G2 Series offer ANSI, UL and CE compliance, making it suitable for Worldwide deployment. The VP-G2 robot combines high speed and repeatability with powerful load-handling capability. The VP-G2 robot has a position repeatability of ±0.02mm, a mass of only 24kg and with brakes on all axis the VP-6242-G2 can be mounted in unconventional ways.
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| ROBOT ARM CHARACTERISTICS |
| Reach: |
420mm |
| Payload: |
2.0Kg |
| Cycle time 300mm + 25mm lift pick and place: |
0.99 Sec |
| Repeatability: |
± 0.02mm |
| Maximum moment of inertia of payload: |
0.03(J4 & J5)kg/m², 0.007(J6)kg/m² |
| Arm weight: |
24Kg |
| Foot print: |
160mm x 160 mm |
| Motion angles: |
J1: ±160°, J2: ±120°, J3: +160° +19°, J4: ±160°, J5: ±120°, J6: ±360° |
| Composite speed: |
3,100mm/sec |
| Services in upper arm: |
4 Air + 16 electric |
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Arm Features
1. Suitable for H2O2 vapour with special coating and sealing technology.
2. Cleanroom Class P100.
3. Connections are protected / isolated under the base of the robot.
4. Special grease approved for food equipment.
5. Smooth surface / shape and sanitary - no liquid entrapment.
6. Max Payload 2Kg.
7. Compliant with GAMP, EHEDG (*c) which are necessary for the pharmaceutical industry and IPA (*d) certified.
8. Depending on your environment, 4 types are available.
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| Robot Type |
Environment |
Remarks |
| H2O2 Resistant |
H2O2 Vapour Sterilization |
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| H2O2 Resistant (UL) |
| H2O2 Resistant (High Concentration) |
H2O2 High Concentration
Vapour Sterilization |
Build to Order |
| H2O2 Resistant (High Concentration) (UL) |
*a Cleanliness less than 100 particles (particle diameter 0.3μ) per square foot.
*b Good Automated Manufacturing Practice (production control and quality assurance guidelines for the pharmaceutical industry.
*c European Hygienic Engineering & Design Group
*d Fraunhofer Institute for Manufacturing Engineering and Automation IPA. The Fraunhofer Institute IPA Certification covers airborne particle emmission, hygienic design, chemical resistance, surface cleanability regarding particles, surface cleanability regarding selected microorganisms and resistance against the action of microorganisms. All wiring and connections to the robot are protected and isolated under its base. The smooth shape and sanitary design is engineered to prevent the adherence or ingress of liquids or other particles.
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Where can you use it?
With a maximum payload of 2 Kg this small robot has been specially designed for use in cleanrooms where there is a requirement for sterile manufacturing, processing and packaging.
The robot is ideal for mounting inside a machine to do pick and place applications, typically doing this in less than one second. It has a small foot print and doesn't take up much space on the machine bed. Its high speed and repeatability makes it the ideal pick and place device.
The RC7 controller could also control a machine, as it has multi tasking software, with force control, Device net, Profibus and Ethernet TCP/IP available.
The system is also easily connected to a vision system such as Cognex, to guide the robot for the pick up or place positions. It has conveyor tracking for 2 conveyors so can operate on the move.
Have a look at the machine application where the VP-6242 has been used. This is in a Robot Barman which demonstrates two VP robots working in conjunction with each other. You can see other applications in here
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Downloads
By registering with the AA Robotics, you will be able to down load 3D CAD "step" files of the robot models. Also our simulation packages in the software section will enable you to check for cycle time as well as robot reach.
You can down load the basic robot 2D data from here, or a PDF of the robot and control system descriptions or the sales brochure for the HS range of robots.
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DENSO Robots 
